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MACHINE / PROTECTION TOOLS

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Protect Your Machines. Perfect Your Parts.

At Anderson Controls, Inc., we build smart monitoring tools for factory machines that make screws, bolts, and fasteners.

From single-die machines to heavy-duty thread rollers, our technology keeps production running safely and smoothly.

 
What Is Process Monitoring? (How It Works)

Making metal parts at high speeds generates tremendous force. If something goes wrong,

machines can break, tools can shatter, and bad parts can get mixed in with good ones.

Our force sensor monitors sit directly inside the machine’s workspace:

  • Learns Machine Forces: Measures the exact pressure needed at every station during production.

  • Sets Instant Limits: Alerts operators or automatically stops the machine if forces get too high or too low.

  • Cuts Down Waste: Catches damaged parts instantly so flawed products never leave the factory.

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Precision control for thread rolling. When machines carve threads into screws and bolts, improper alignment ("run-ups") can ruin an entire batch.

  • Monitors Thread Rolling: Ensures metal feeds into the dies with total precision.

  • Guarantees Quality: Makes sure every screw meets strict industrial manufacturing standards.

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Our smartest, most user-friendly device yet.

  • 7-Inch Touchscreen: Easy to read and tap through settings right on the factory floor.

  • Plug-and-Play Setup: Built-in auto-limits mean you can set target forces in seconds.

  • Versatile Inputs: Handles multiple sensor feeds at once with built-in relays for fast machine control.

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Designed to make setup, troubleshooting, and operation simple

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ACI Monitor Video

ACI Monitor Video

ACI Monitor Video
How to reset and setup a monitor

How to reset and setup a monitor

01:46
How to Mount a Run Up Detector

How to Mount a Run Up Detector

00:59
How to Mount a T3 Monitor

How to Mount a T3 Monitor

00:43
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